The corn processing equipment adopts automation solutions, which greatly reduce labor expenses and production costs. The team of grain art designers and debugging engineers ensures the rationality of the process, not only reducing energy consumption, but also minimizing the impact of magazines, ash content, and bran on the finished product. The yield and quality of various genuine products meet or exceed the prescribed standards, increasing the market competitiveness of the products.
The equipment adopts (full dry method) mixed peeling and degerming process, which can simultaneously produce low-fat corn grits, corn flour and corn husks with different particle sizes. Corn grits and corn flour are the main raw materials for food factories, alcohol factories, Baijiu factories, breweries, lactic acid factories, corn sugar factories and other reprocessing enterprises. They are also the best food for urban residents to eat coarse grains and improve their lives. Corn husks can be used as feed. (Corn husks can be packaged directly without drying)
The entire equipment has the characteristics of reasonable process, excellent equipment, strong specificity, low dynamic consumption, high powder yield, and good finished product quality. This finished product is widely used in food enterprises, sugar enterprises, and beer enterprises.
Section description:
1) Fine Grains: The material is crushed into grits, and the endosperm (white spots) with lower hardness is finely ground into powder;
2) Brush powder: Separate the white powder from the material;
3) Screening: Classify materials according to their size;
4) Suspension: Separate the micro skin from the grain using airflow according to the different proportions of the material;
4. Flour milling section: Adopting a multi pass grinding and screening process.
1) Grinding: The surface sand entering the grinding machine is finely ground into powder;
2) Screening: Separate the finely ground powder from the material;
5. Measurement and packaging section: Storage can reduce labor, and measurement and packaging can be done manually or electronically.
Technical indicators:
1. Product structure: corn grits/residues, corn flour, corn husks
2. Product yield: Grade corn grits, Grade corn flour 25-30%, Corn husks 20-25%. Total yield of corn grits and corn flour: 75~80%.
3. Finished product indicators
A. Fineness of corn flour: 40-200 mesh (fineness of flour can be adjusted)
B. Sand content:<0.02%
C. Magnetic metal content:<0.003/kg
D. Moisture: Storage type 13.5-14.5%
E. Fat content: 0.5-1%
F. Appearance and taste: The particles are uniform, the color is golden, the particles are smooth without edges, the powder is delicate, and the taste is pure.
Core equipment: vibrating screen, grading stone removal machine, fan, suction duct, embryo removal machine, embryo selection machine, peeling machine, polishing machine, flat screen, etc.
Compared to the wet processing technology for corn, it reduces the equipment investment for early grain moistening and later product drying;
2. The corn dry processing technology is a complete set, and the material processing process does not require contact with water, making the processing more hygienic, concise, and labor-saving;
3. Adopt peeling equipment to reduce the loss of endosperm during the peeling process;